FLEXOMATIC
Machine for the automatic washing of printing plates, ready for storage and reuse.
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Features
- Extremely robust stainless steel machine for removing every type of ink
- Quick and easy maintenance
- Rotating and traversing brushes
- Heating and filtration of the detergent for enhanced cleaning action
- Closed-loop filtration of the rinsing water for reduced water consumption
- Parameters adjustable via digital panel
- Infeed table and outfeed basket
Description
The Flexomatic plate washer represents excellence in the automated cleaning of printing plates, engineered to deliver high performance, reliability and ease of use. It combines advanced technology with simple operation, ensuring a complete and efficient cleaning process.
The Flexomatic is built with a sturdy, long-lasting structure designed to withstand intensive use over time. The main tank and the recirculation circuits, made entirely of stainless steel, guarantee resistance to corrosion and chemical agents.
It is equipped with an integrated PLC and an intuitive touch screen operator panel, allowing cycle parameters to be set and monitored with precision.
The Flexomatic offers two plate loading modes. In manual mode, the plate can be positioned easily thanks to a convenient infeed table. Alternatively, automatic mode allows several plates to be loaded simultaneously onto a feed conveyor, optimising workflow and reducing operator intervention.
Washing takes place in three stages. First, the rotating and oscillating brushes thoroughly remove residues and inks, even in the most difficult areas. Beneath the brushes, an adjustable spring system allows the pressure on the plate to be adapted, ensuring a perfect wash.
The detergent recirculation system features a stainless steel tank and a heating system that boosts the chemical action for more effective cleaning. Thanks to a dedicated pump and to the filters, the detergent is recirculated, ensuring a constant, impurity-free flow to the brushes.
After washing, the plate moves to the rinsing area, where it is treated with water recirculated from a dedicated tank. This process, supported by a pump and a filter, ensures the complete removal of every trace of chemical product from the plate. In the final stage, the plate is dried using a roller covered with absorbent material and a hot-air dryer. This system ensures that the plate comes out completely dry and ready to be stored.
The Flexomatic plate washer optimises operator time, reduces chemical consumption and improves the washing process. It also eliminates operator exposure to chemical substances, ensuring a safer working environment.
Over the years Ovit has developed a line of detergents specifically for plate cleaning, capable of rapidly removing various types of ink (solvent, UV and water-based). These products can be heated, are long-lasting and prevent foam from forming inside the machine and its tanks.
Insights
Plate infeed
Infeed table support to facilitate plate loading
Washing brushes
Washing brushes with synchronous drive, combining traversing and rotating motion
Touch screen panel
Multilingual touch screen HMI for rapid configuration of cycle parameters
Models
| Models | 45 | 65 | 95 | 120 | 140 |
|---|---|---|---|---|---|
| Maximum width (mm) | 450 | 650 | 950 | 1200 | 1400 |
| Number of brushes | 2 | 2 | 3 | 3 | 3 |
| Detergent tank capacity (litres) | 40 | 40 | 80 | 80 | 80 |
| Rinsing tank capacity (litres) | External drum | External drum | 40 | 40 | 40 |
| Installed power | 3,5 Kw | 3,5 Kw | 6,2 Kw | 6,2 Kw | 6,2 Kw |
| Overall dimensions(W x D mm) | 1100 x 810 | 1300 x 810 | 1600 x 950 | 1850 x 950 | 2050 x 950 |
Accessories (4)
LGF Conveyors for Flexo Plates
Inclined Output Tables for Flexo Plates
White Sponge Drying Roller
Flange on Cover
LGF Conveyors for Flexo Plates
Conveyor for automatically feeding multiple plates into a plate washing machine. Available in 45, 65, 95 and 120 formats, in different lengths. With adjustable speed, it is very convenient for those who need to wash many plates and want to minimise operator presence. Very robust, even for high-volume production.
Inclined Output Tables for Flexo Plates
Output table for high-volume users, for collecting plates as they exit the plate washer. Mounted on convenient wheels, it can also be used as a plate trolley. Available in 45, 65, 95 and 120 formats, in different lengths.
White Sponge Drying Roller
White sponge roller for final drying after rinsing.
Flange on Cover
Flange on the cover for extraction pre-fitting
Consumables (4)
Flexomatic Filters
FK-SUV
FK-UV
FK-W
Flexomatic Filters
- A+B filters for detergent recirculation
- Flat filter for detergent and water recirculation
- 10" cartridge filter for rinse water
- Sock for drying roller
- White sponge covering
FK-SUV
Detergent for solvent-based inks, 20-litre canister / 200-litre drum
FK-UV
Detergent for UV inks, 20-litre canister / 200-litre drum
FK-W
Detergent for water-based inks, 20-litre canister / 200-litre drum